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Due to cooling lubricants, chipping or UV-radiation, unprotected polycarbonate panes quickly lose stability, retention and safety. In order to reduce possible dangers as well as downtimes, labor law requires to check safety properties of the pane on a regular basis, and if necessary, to immediately replace them in any case of damage.
Due to extremely resistant and highly transparent materials, our product SAFETY-FILM succeeds in reducing downtimes significantly. Key to this success is a composition of plastics and foils. Those foils as a base create a strong bond with polycarbonate, and at the same time, can be removed as sacrifacial foils (foils are mounted as layers). In addition to other advantages, a clear view is always guaranteed.
Machine room side
Operator side
Advantages of coated plastic PC panes
Application Fields
Curved, drilled or any other configuration: Top Seal offers individual CAD-designed panes. Get your individual safety glass projected in CAD!
Often, machine manufacturers only equip their units with simple polycarbonate panes. Since polycarbonate is sensitive to cooling lubricants, chipping and UV-radiation, it regularly must be replaced due to rapid wear. This results in downtime and less efficiency, with could be avoided.
Full Composite
Air Gap
Multiple Full Composite
Top Seal SAFETY GLASS is a composite of safety glass and polycarbonate. Machine room sided, our product is made of safety glass, on operator's side it consists of polycarbonate and safety film, bonded with a special PU adhesive or with our unique air gap technology. So, darkening of the pane, caused by cooling lubricants or chipping is significantly delayed. At the same time, safety requirements for staff members are quaranteed through resistant materials.
Profit for both: you and the environment! Top Seal relentlessly strives to support sustainability by reusing plastics three or four times. Just send us your defect pane and we will replace it by re-using the plastic components. (The pane must be in flawless technical condition without being affected from splintering, cooling liquids or lubricants)
Curved, drilled or any other configuration: Top Seal offers individual CAD-designed panes. Get your individual safety glass projected in CAD!
Top Seal offers safety panes in all shapes and designs like special curving or any other geometry on request. Dont' hesitate to contact us or use the contact form to enter all mandatory information!
We are offering safety panes with any drilling pattern - contact us with a detailed description to get our very competitive offer.
Top Seal offers Safety-Glass and stainless steel frames combined as a complete safety window. The pane is surrounded by the frame and thus, sealed sidelong. The windows are tailored precisely to their operating environment.
Stainless steel frames are available in various designs with L-, Z- and step-profiles
In order to lower your costs, we'll accept your pane in part-exchange depending on its condition.
By applying special techniques, Top Seal uses sacrifacial pads in addition for particularly high stressed areas of the pane. This not only results in higher protection, but also in cost savings because you only have to replace the pads instead of the safety pane itself.
If you want to clear your pane from smudging and scratching, additionally order sacrificial foils to protect it (machine-side faced) from dirt and damage.
In case you are interested in gluing protection panes on your own by your professionally trained staff, we are offering the necessary equipment for installation.
Selected the accessory here to add them to the application form. There you can adjust the amount of items in order to get an offer..
Current Standards:
DIN EN 12415 refers to lathes or rotation centers and classifys the isolating protectors into 9 groups.While DIN EN 12417 relates to machining centers, DIN EN 13218 deals with test methods of machine tool safetyfor stationary grinding machines.
Each PC test item (500 x 500 mm) ist vertically shot by one projectile.If no projectile oder part of it penetrates the test item, the test ist considered as passed.
Standard EN 12417 takes a different approach: a test item (100 g) is shot. So, velocity is calculated from rotational speed and diameter of the chuck.
{% trans "Für die Norm EN 12417 haben wir vier kundenspezifische zugelassene Verbunde. More can be adjust at any time.
Resistance Category | Chuck [mm] | Weight ± 0,1 [g] | Projectile Velocity [m/s] | Energy [J] |
---|---|---|---|---|
A-1 | bis ∅ 130 | 625 | 32 | 320 |
A-2 | bis ∅ 130 | 625 | 50 | 781 |
A-3 | bis ∅ 130 | 625 | 80 | 2000 |
B-1 | von ∅ 130 bis ∅ 250 | 1250 | 50 | 1562 |
B-2 | von ∅ 130 bis ∅ 250 | 1250 | 63 | 2480 |
B-3 | von ∅ 130 bis ∅ 250 | 1250 | 80 | 4000 |
C-1 | von ∅ 250 und < | 2500 | 50 | 3124 |
C-2 | von ∅ 250 und < | 2500 | 63 | 4960 |
C-3 | von ∅ 250 und < | 2500 | 80 | 8000 |
Mon-Thu 9am - 5pm
Fri 9am - 3pm
Sat/Sun: with appointment
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